At Alloy Engineering, our robust custom metal roll forming capabilities allow us to fabricate alloys that others simply cannot, most notably stainless steel and high-nickel alloy fabrications for high temperature and high corrosion environments. From 1-3/4” in diameter to 19.5 feet, we have the custom metal roll forming flexibility and capacity to roll cylinders, cones, vacuum chambers, pressure vessels, corrugated cylinders and more for a myriad of applications, industries and markets, including:
- Aerospace
- Aluminum
- Chemical processing
- Heat treating
- Powder metals
- Power gen / energy production
- Steel and metal processing
How We Do It:
Our shop uses a variety roll forming machines to bend and shape steel coils and other metals. As the metal is fed into a machine, a variety of rollers progressively bend the strip until the desired shape is produced. This ensures that every component we roll meets the required specifications and tolerance. Our process is highly versatile, consistent, and repeatable in order to ensure every order meets the highest quality standards. Take a look at our ASME certifications and product features to see why Alloy Engineering is your number one source for custom metal roll forming services.
Quality and Certifications
- ASME Section I S-Stamp
- ASME Section VIII, Div. I U-Stamp
- NBIC R–Stamp
- AWS – CWI and AWS-SCWI welding inspectors
- Level II and ASNT TC-1A certified NDE inspectors
- In-house visual helium leak test, PT, MT, PMI and Phased Array UT
- RT, UT and Ferrite testing by certified vendors
- Fan vibration testing, balancing and shaft run-out
Features
- Up to 19.5’ outside diameter
- Stamped vessels and chambers
- Automated welding
- Weld cladding
- Stainless and carbon steel
- Jacketed chambers and doors
- Painted and primed in-house
- Engineered in-house or to print
- Explosion clad materials
Welding
- Welders qualified to ASME Section IX and AWS D1.1
- SAW
- GTAW
- GMAW
- FCAW
- PAW
- Manipulators
- Robotic manipulator-SAW, GMAW
- Strip cladding weld overlays
Machining
- CNC horizontal boring mill 168” capacity
- Large turning 84” Ø x 37’ OAL
- CNC lathe 80” Ø x 14’ OAL
- Vertical turning lathes up to 110” capacity x 66” H
- Milling machines, drill presses, grinders
- Saws
- Pipe end machining
Engineering and Design
- PV Elite (ASME code calculations)
- Finite Element Analysis (FEA)
- Fan design
- SolidWorks 3D
- HTRI for the thermal rating of heat exchangers
Fabrication and Prep
- Forming and corrugation tooling
- Edge prep beveller
- CNC High-Definition Plasma table with beveling capabilities
- Ironworker hole puncher
- Bentech 15T tube/pipe/rod bender
- Shear – 10’ capacity
- Press brakes to 1,000T/24’ bed/180” throat
- Plate rolls – 10’ Width/ 1” thickness (larger capacity available)
- Fan balancing machine
- Fan vibration testing and analysis
- Blasting and painting in-house to specification
Why Choose Us?
At Alloy Engineering, we believe customer satisfaction defines quality. As a full partner with customers in a quest to enhance their long-term success, our products and support capabilities, including our custom metal roll forming services, are designed to achieve the lowest possible cost of fabrication, maintenance and operations. We share our application expertise with our customers and provide responsive, technical and logistical support for our products throughout their operational life.
Contact us Today
Contact us today at (440) 243-6800 to see how we can put our custom metal roll forming services to work for you.
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